The filter in the laser welding machine performs the functions of stabilizing electrical energy quality and controlling signal integrity, and is an important component for ensuring the reliable operation of the equipment. Laser welding machines usually consist of a laser power supply, drive circuit, control system and actuator. During their operation, each unit will generate electromagnetic interference and voltage fluctuations, so a filter is needed to process the input and output ends.
In the laser power supply module, the filter is used to suppress high-frequency harmonics, voltage spikes, and transient disturbances in the AC power grid. Through inductors, capacitors, or common-mode inductor structures, the filter can stabilize the power supply input, reduce the ripple coefficient, and ensure that the laser pump source operates within the rated parameters. At the same time, the filter can also prevent the high-frequency noise generated within the laser power supply from being conducted back to the power grid, meeting the electromagnetic compatibility standards.
In the control system, the filter is used to limit the frequency and suppress noise in pulse signals, feedback signals, and sensor data. Its functions include maintaining the stability of the signal waveform, reducing the impact of external interference on closed-loop control, and ensuring the sampling accuracy of the focus following system, displacement detection module, and power monitoring module.
In the driving circuit, the filter is used to smooth out the current fluctuations and reduce the high-frequency spike voltages generated by the switching devices (such as MOSFETs and IGBTs). By reducing electromagnetic radiation and parasitic oscillations, the filter enhances the thermal stability and output consistency of the module, and avoids fluctuations in the laser beam power.
In the actuating mechanisms (such as servo motors, galvanometer systems), filters are used to reduce high-frequency noise in the driving signals, stabilize the response characteristics of the actuating unit, improve the motion accuracy and reduce system vibrations.
Overall, the main functions of the filter in the laser welding machine are:
1.Stable power supply input, reducing ripple and noise.
2. Suppress internal and external electromagnetic interference and enhance electromagnetic compatibility.
3. Maintain the integrity of the control signal and enhance the control accuracy of the system.
4. Reduce the peak voltage of the driving circuit and parasitic oscillations, thereby extending the lifespan of the device.
5. Enhance the power stability and beam quality during the welding process.
These functions collectively ensure that the laser welding machine can operate continuously under high power, high frequency and high stability conditions, thereby improving the welding quality and reducing the failure rate.

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